Semi Truck Headache Racks

Ultimate Cab Protection

Protect your semi-truck cab with the best heavy duty semi headache rack, built to outlast any weather condition. Made from sturdy, waterproof aluminum material, Trebor’s headache racks can be tailored specifically to your needs. Trebor builds a variety cab racks and bulkheads for your semi-truck or trailor like enclosed headache racks, logging headache racks, closet headache racks, trailer bulkheads. Your cab guard can be manufactured with rounded corners, doors, windows, stainless steel mirror doors and more. Need a custom size? Find out more about our custom headache racks.

Standard Headache Rack

This standard customizable flat semi headache rack can be sized and configured to suit your truck’s needs. This type of semi headache rack will provide great protection and will help save on fuel costs.

Headache Rack
Enclosed Headache Rack

The semi enclosed headache rack will allow you to store more equipment without adding too much weight to your truck. No matter what type of gear or equipment you carry, this semi headache rack will do it all for you.

Logging Headache Rack
Logging Headache Rack

At Trebor Manufacturing, security is a top priority – that’s why we recommend that each logging truck install a semi logging headache rack to minimize potential risks.

Closet headache rack
Closet Headache Rack

The semi closet headache rack is engineered to store a lot of equipment while giving you space to manoeuver- this type of semi headache rack has an overhead door that lifts up and multiple storage options.


Trebor’s standard flat headache racks match the style of your semi-truck and come with standard or rounded corners, in any configuration or size you need. Made from powerful lightweight aluminum, this best-selling headache rack will help reduce fuel costs while offering maximum cab protection.

TR6870-DELUX 68″ 70″ PDF
TR6870-PLUS 68″ 70″ PDF
TR6870-PLUSHT45 68″ 70″ PDF
TR6870 68″ 70″ PDF
TR6870DELUXHT45 68″ 70″ PDF
TR6870HT45 68″ 70″ PDF
TR6878-PLUS 68″ 78″ PDF
TR6878-DELUX 68″ 78″ PDF
TR6878-PLUSHT45 68″ 78″ PDF
TR6878 68″ 78″ PDF
TR6878DELUXHT45 68″ 78″ PDF
TR6878HT45 68″ 78″ PDF
TR6886-PLUS 68″ 86″ PDF
TR6886-DELUX 68″ 86″ PDF
TR6886-PLUSHT45 68″ 86″ PDF
TR6886 68″ 86″ PDF
TR6886DELUXHT45 68″ 86″ PDF
TR6886HT45 68″ 86″ PDF
TRRC6870-PLUS 68″ 70″ PDF
TR6870-DELUX 68″ 70″ PDF
TRRC6870DLXHT45 68″ 70″ PDF
TRRC6870 68″ 70″ PDF
TRRC6870HT45 68″ 70″ PDF
TRRC6878-DELUX 68″ 78″ PDF
TRRC6878-PLUS 68″ 78″ PDF
TRRC6878 68″ 78″ PDF
TRRC6878DLXHT45 68″ 78″ PDF
TRRC6878HT45 68″ 78″ PDF
TRRC6886-DELUX 68″ 86″ PDF
TRRC6886-PLUS 68″ 86″ PDF
TRRC6886 68″ 86″ PDF
TRRC6886DLXHT45 68″ 86″ PDF
TRRC6886HT45 68″ 86″ PDF
TRRCW6886 68″ 86″ PDF
TRRCW6886HT45 68″ 86″ PDF
TRW6870 68″ 70″ PDF
TRW6870HT45 68″ 70″ PDF
TRW6878 68″ 78″ PDF
TRW6878HT45 68″ 78″ PDF
TRW6886 68″ 86″ PDF
TRW6886HT45 68″ 86″ PDF

The semi enclosed headache rack will allow you to store more equipment without adding too much weight to your truck. No matter what type of gear or equipment you carry, this semi headache rack will do it all for you.

TR3D6878 68″ 78″
TR3D6883 68″ 83″
TR3D6886 68″ 86″
TR3D6886P 68″ 86″
TR2DW6878 68″ 78″
TR2DW6883 68″ 83″
TR2DW6886 68″ 86″
TR3DW6878 68″ 78″
TR3DW6883 68″ 83″
TR3DW6886 68″ 86″
TRPL2D6886 68″ 86″
TR6886CC 68″ 86″

At Trebor Manufacturing, security is a top priority – that’s why we recommend that each logging truck install a semi logging headache rack to minimize potential risks.

79″ 102″
79″ 102″
TRF79102 79″ 102″
79″ 102″

The semi closet headache rack is engineered to store a lot of equipment while giving you space to manoeuver- this type of headache rack for semi has an overhead door that lifts up and multiple storage options.

TRCLOSET167669 76″ 69″

Standard Headache Rack Finishes

Choosing the right finish for your new headache rack is a matter of taste and style. A checker plate finish will give a shiny look and the wear and tear of the road will be less visible on this type of cab guard. Whereas a plain headache rack will have a smooth finish feel and will match any type of truck finish. As an option, you can also ask about our headache racks with rounded corners.

Aluminum Checker Plate
Smooth Plain Finish

Product Features and Options

Chain racks
Chain Racks

Store your chains in Trebor’s aluminum heavy-duty chain racks. Our most popular model, the TR147 can hold up to 12, 3/8” chains, and comes equipped with a lockable lid. Whether you have a window or not on your headache rack, our various sizes will accommodate any truck.

aluminum tool box with lid
With Lid

TR147W, 18” long with lid, up to 10 chain holes, use for 3/8” chain.
TR147, 21” long with lid, up to 12 chain holes, use for 3/8” chain.
TR147SP, 21” long with lid, up to 9 chain holes, use for ½” chain.

Chain tray without lid
Chain Trays

Add a durable chain tray for chain or could be use as extra storage for smaller items, like binders, straps, tiedown, and ropes. Trebor’s aluminum chain trays are designed to provide maximum strength, and top quality appearance. They also act as reinforcement for longer chains hanging from a chain rack. You may choose between a tray with a lid that is equipped with an adjustable latch or without a lid. The chain tray is welded onto your headache rack so it will support heavyweight items. Trebor chain trays are a very popular option that all our customers enjoy.

8″ high x 8″ deep x ** «long.


If you own a daycab semi-truck, you may want to add a window to your headache rack for visibility purposes. Trebor has three different window styles to suit your needs.

Windows with bars offer the best protection for trucks carrying cargo while still having a great view of the back of your semi-truck. Windows with a grill offers extra reinforcement for trucks carrying smaller objects to avoid injury upon impact. Windows with no bars or grills offer maximum visibility for semi-trucks.

Bars – TRW01
Bars TRW01
Grill – TRW02
Grill TRW02
Opening Only – TRW03
Opening only TRW03

Trebor’s aluminum headache rack legs come in three different models according to the space you have between your cab and the body of your semi-truck. Our most popular model is the regular leg. It is 20” deep and is installed onto the frame of your truck with U-bolts. If you have wiring or tubes running through your rails, our 16” deep angle frame leg option is perfect since it is installed on the sides of the frame. If you have very little space between your truck cab and body, our 6” deep straight leg model is your best option as it is less wide and will fit nicely in tight spaces.

Leg Covers

If you wish to enhance the appearance of your headache rack and add extra protection for its legs, you can ask for an aluminum leg cover in a cherckerplate/diamond or smooth plain finish. Riveted onto the leg frame of your headache rack, it will hide and protect any tubes or wires going through your frame and will look amazing.


According to your requirements, round or oval-shaped LED lights can be added to your aluminum headache rack. Trebor’s lights offer a one year warranty and its pig tail wiring configuration will easily connect to your cab’s electrical system. You may add as many lights as you need to your cab guard like clearance lights, tail lights or turn lights.


Drom Decks

A drom deck in checkerplate/diamond finish is welded to your headache rack and acts as an extra walking surface, a useful working space and an ideal area for adding storage. Standard drom decks sizes vary from 18” to 24” and can be customized to your requirements. Corners can be tailored to a 45 or 90 degree angle for accessibility or esthetic appeal. You may also wish to include a step tool box or frame mounted steps to easily board your drom deck.

Hydraulic Tanks

Trebor offers Hyraudlic reservoirs complimentary to your headache rack. It comes equipped with a robust 3/16” thick tank that is thicker than most hydraulic tanks on the market. The sides are folded to increase its density for maximum protection. An oil separator is included inside the tank so the oil will not travel freely. Easily connect your hoses to your equipment with our quality input and output connectors. An amazing feature of our hydraulic tanks is its user-friendly installation. It is built to be easily hooked or unhooked from its cab guard.

Available volume sizes:
45, 50, 55, 60 and 70 GAL

Why Trebor’s semi head rack should be your #1 choice


All of Trebor’s semi head racks are built with aluminum. Why aluminum over plastic or steel?

  • Malleability – Aluminum is malleable which makes it easy to work with. This ensures a fast order turnaround in order to meet all of your semi head rack needs, and you can say hello to your product a few days after you’ve placed your order.
  • Weight – Aluminum is very light without compromising on strength. No matter how big your semi head rack is, you won’t really need to increase your gas budget.
  • Strength – When temperature drops, aluminum remains strong and tough, which is quite an important feature for people living in Canada and in the northern regions of the United States.
  • Waterproof – You won’t have to worry about rain and snow because aluminum is resistant to corrosion

Find out more about why we love aluminum


Trebor is in the semi-truck and trailer accessories business since 1985. The knowledge and experience acquired throughout the last 30 + years have helped us develop a great understanding of the market’s needs across Canada and in the USA. Trebor has become the #1 choice for many, especially when it comes to semi head rack. Here are more reasons why Trebor Manufacturing is a great choice for your truck accessories.


All of Trebor’s semi head racks are customizable. Whether you’re going for a standard headache rack, an enclosed headache rack, a logging headache rack, or a closet headache rack, the configuration, sizes and storage options can all be customize so that it meets all of your needs.


No matter where you are based in Canada and in the USA, you can probably find a dealer that can order Trebor’s semi head rack for you. You will find them in:

  • Truck and trailer dealers
  • Truck and trailer repair shops
  • Truck and trailer part retailers

Contact these businesses in your area and if they can’t help you, contact Trebor Manufacturing directly. Find out more on where you can buy custom headache racks and custom tool boxes.


Not only does a semi headache rack provide you with storage possibilities, it could also literally save your life. Acting as a barrier between the driver and the load he or she is carrying, the semi headache rack will prevent objects from the back from being launched towards the rear cab window when the semi-truck comes to a sudden stop.

Find our more about how a custom headache rack can save your life.

Trebor Manufacturing is proud to be serving dealers, retailers, manufacturers and distributors in the trucking business, including truck parts dealers, across North America. Please feel free to call us, contact us or request a quote in regards to any of our semi-truck accessories including aluminum tool boxes, headache racks, custom semi-truck accessories and other products such as dump bodies and flatbeds. Also you might want to try out our interactive tool and build your own custom tool box.

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