Enclosed Headache Rack

Cab protection has never been so practical

Enclosed Headache Rack Finishes

Choosing the right finish for your new enclosed headache rack is a matter of taste and style. A checker plate finish will give a shiny look and the wear and tear of the road will be less visible on this type of cab guard. Whereas a plain headache rack will have a smooth finish feel and will match any type of truck finish. As an option, you can also ask about our headache racks with rounded corners.

Aluminum Checker Plate
Smooth Plain Finish

Product Features and Options

Chain racks
Chain Racks

Store your chains in Trebor’s aluminum heavy-duty chain racks. Our most popular model, the TR146 can hold up to 12, 3/8” chains. Whether you have a window or not on your enclosed headache rack, our various sizes will accommodate any truck.

Without Lid

TR146W, 17” long without lid, up to 10 chain holes, use for 3/8” chain.
TR146, 20” long without lid, up to 12 chain holes, use for 3/8” chain.
TR146SP, 20” Long without lid, up to 9 chain holes, use for ½” chain.


If you own a daycab semi-truck, you may want to add a window to your enclosed headache rack for visibility purposes. Trebor has three different window styles to suit your needs.

Windows with bars offer the best protection for trucks carrying cargo while still having a great view of the back of your semi-truck. Windows with a grill offers extra reinforcement for trucks carrying smaller objects to avoid injury upon impact. Windows with no bars or grills offer maximum visibility for semi-trucks who are not carrying cargo.

Bars – TRW01
Bars TRW01
Grill – TRW02
Grill TRW02
Opening Only – TRW03
Opening only TRW03

Trebor’s aluminum enclosed headache rack legs come in three different models according to accessibility on the truck frame. Our most popular model is the regular leg. It is 20” deep and is installed onto the frame of your truck with U-bolts. If you have wiring or tubes running through your rails, our 16” deep angle frame leg option is perfect since it is installed on the sides of the frame. If you have very little space between your truck cab and body, our 6” deep straight leg model is your best option as it is less wide and will fit nicely in tight spaces.

Leg Covers

If you wish to enhance the appearance of your headache rack and add extra protection for its legs, you can ask for an aluminum leg cover in a cherckerplate/diamond or smooth plain finish. Riveted onto the leg frame of your headache rack, it will hide and protect any tubes or wires going through your frame and will look amazing.


According to your requirements, round or oval-shaped LED lights can be added to your aluminum enclosed headache rack. Trebor’s lights offer a one year warranty and its pig tail wiring configuration will easily connect to your cab’s electrical system. You may add as many lights as you need to your cab guard like clearance lights, tail lights or turn lights.


Drom Decks

A drom deck in checkerplate/diamond finish is welded to your enclosed headache rack and acts as an extra walking surface, a useful working space and an ideal area for adding storage. Standard drom decks sizes vary from 18” to 24” deep and can be customized to your requirements. Corners can be tailored to a 45 or 90 degree angle for accessibility or esthetic appeal. You may also wish to include a step tool box or frame mounted steps to easily board your drom deck.

Hydraulic Tanks

Trebor offers Hyraudlic reservoirs complimentary to your enclosed headache rack. It comes equipped with a robust 3/16” thick tank that is thicker than most hydraulic tanks on the market. The sides are folded to increase its density for maximum protection. An oil separator is included inside the tank so the oil will not travel freely. Easily connect your hoses to your equipment with our quality input and output connectors. An amazing feature of our hydraulic tanks is its user-friendly installation.  It is built to be easily hooked or unhooked from its enclosed cab guard for maintenance, if needed.

Available volume sizes:
45, 50, 55, 60 and 70 GAL


Made from sturdy, resistant aluminum, Trebor’s enclosed headache racks will allow you to carry more weight while reducing fuel costs because of its lightness.Your enclosed cab guard unit can be ordered in any configuration or size, with the customization and options you need to store your straps, chains and other semi-truck gear. Just ask, we can make it happen!


TR3D6878 – 68″ X 78″
TR3D6883 – 68″ X 83″
TR3D6886 – 68″ X 86″
TR3D6886P – 68″ X 86″
TR2DW6878 – 68″ X 78″
TR2DW6878P – 68″ X 78″
TR2DW6883 – 68″ X 83″
TR2DW6886 – 68″ X 86″
TR2DW6886P – 68″ X 86″
TR3DW6878 – 68″ X 78″
TR3DW6883 – 68″ X 83″
TR3DW6886 – 68″ X 86″
TRPL2D6886 – 68″ X 86″
TR6886CC – 68″ X 86″


Trebor Z-clips


Trebor u-bolts kit


Trebor Manufacturing is proud to be serving dealers, retailers, manufacturers and distributors in the trucking business, including truck parts dealers, across North America. Please feel free to call us, contact us or request a quote in regards to any of our semi-truck accessories including aluminum tool boxes, headache racks, custom semi-truck accessories and other products such as dump bodies and flatbeds. Also you might want to try out our interactive tool and build your own custom tool box.

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