Standard Headache Rack

Heavy duty cab protection

Standard Headache Rack Finishes

Choosing the right finish for your new headache rack is a matter of taste and style. A checker plate finish will give a shiny look and the wear and tear of the road will be less visible on this type of cab guard. Whereas a plain headache rack will have a smooth finish feel and will match any type of truck finish. As an option, you can also ask about our headache racks with rounded corners.

Aluminum Checker Plate
Smooth Plain Finish

Product Features and Options

Chain racks
Chain Racks

Store your chains in Trebor’s aluminum heavy-duty chain racks. Our most popular model, the TR147 can hold up to 12, 3/8” chains, and comes equipped with a lockable lid. Whether you have a window or not on your headache rack, our various sizes will accommodate any truck.

aluminum tool box with lid
With Lid

TR147W, 18” long with lid, up to 10 chain holes, use for 3/8” chain.
TR147, 21” long with lid, up to 12 chain holes, use for 3/8” chain.
TR147SP, 21” long with lid, up to 9 chain holes, use for ½” chain.

Chain tray without lid
Chain Trays

Add a durable chain tray for chain or could be use as extra storage for smaller items, like binders, straps, tiedown, and ropes. Trebor’s aluminum chain trays are designed to provide maximum strength, and top quality appearance. They also act as reinforcement for longer chains hanging from a chain rack. You may choose between a tray with a lid that is equipped with an adjustable latch or without a lid. The chain tray is welded onto your headache rack so it will support heavyweight items. Trebor chain trays are a very popular option that all our customers enjoy.

8″ high x 8″ deep x ** «long.


If you own a daycab semi-truck, you may want to add a window to your headache rack for visibility purposes. Trebor has three different window styles to suit your needs.

Windows with bars offer the best protection for trucks carrying cargo while still having a great view of the back of your semi-truck. Windows with a grill offers extra reinforcement for trucks carrying smaller objects to avoid injury upon impact. Windows with no bars or grills offer maximum visibility for semi-trucks.

Bars – TRW01
Bars TRW01
Grill – TRW02
Grill TRW02
Opening Only – TRW03
Opening only TRW03

Trebor’s aluminum headache rack legs come in three different models according to the space you have between your cab and the body of your semi-truck. Our most popular model is the regular leg. It is 20” deep and is installed onto the frame of your truck with U-bolts. If you have wiring or tubes running through your rails, our 16” deep angle frame leg option is perfect since it is installed on the sides of the frame. If you have very little space between your truck cab and body, our 6” deep straight leg model is your best option as it is less wide and will fit nicely in tight spaces.

Leg Covers

If you wish to enhance the appearance of your headache rack and add extra protection for its legs, you can ask for an aluminum leg cover in a cherckerplate/diamond or smooth plain finish. Riveted onto the leg frame of your headache rack, it will hide and protect any tubes or wires going through your frame and will look amazing.


According to your requirements, round or oval-shaped LED lights can be added to your aluminum headache rack. Trebor’s lights offer a one year warranty and its pig tail wiring configuration will easily connect to your cab’s electrical system. You may add as many lights as you need to your cab guard like clearance lights, tail lights or turn lights.


Drom Decks

A drom deck in checkerplate/diamond finish is welded to your headache rack and acts as an extra walking surface, a useful working space and an ideal area for adding storage. Standard drom decks sizes vary from 18” to 24” and can be customized to your requirements. Corners can be tailored to a 45 or 90 degree angle for accessibility or esthetic appeal. You may also wish to include a step tool box or frame mounted steps to easily board your drom deck.

Hydraulic Tanks

Trebor offers Hyraudlic reservoirs complimentary to your headache rack. It comes equipped with a robust 3/16” thick tank that is thicker than most hydraulic tanks on the market. The sides are folded to increase its density for maximum protection. An oil separator is included inside the tank so the oil will not travel freely. Easily connect your hoses to your equipment with our quality input and output connectors. An amazing feature of our hydraulic tanks is its user-friendly installation. It is built to be easily hooked or unhooked from its cab guard.

Available volume sizes:
45, 50, 55, 60 and 70 GAL

Trebor’s standard flat headache racks match the style of your semi-truck and come with standard or rounded corners, in any configuration or size you need. Made from powerful lightweight aluminum, this best-selling headache rack will help reduce fuel costs while offering maximum cab protection.


drag-cursor  Drag and slide available sizes to see more

AVAILABLE SIZES              D  H               SPECS

TR6870-DELUX-              68″ X 70″

TR6870-PLUS-                68″ X 70″

TR6870-PLUSHT45-        68″ X 70″

TR6870-                           68″ X 70″

TR6870DELUXHT45-       68″ X 70″

TR6870HT45-                   68″ X 70″

TR6878-PLUS-                68″ X 78″

TR6878-DELUX-               68″ X 78″

TR6878-PLUSHT45-          68″ X 78″

TR6878-                           68″ X 78″

TR6878DELUXHT45-         68″ X 78″

TR6878HT45-                    68″ X 78″

TR6886-DELUX-                68″ X 86″

TR6886-PLUS-                 68″ X 86″

TR6886-PLUSHT45-          68″ X 86″

TR6886-                            68″ X 86″

TR6886DELUXHT45-        68″ X 86″

TR6886HT45-                    68″ X 86″

TRRC6870-DELUX-           68″ X 70″

TRRC6870-PLUS-             68″ X 70″

TRRC6870-                        68″ X 70″

TRRC6870DLXHT45-        68″ X 70″

TRRC6870HT45-               68″ X 70″

TRRC6878-DELUX-          68″ X 78″

TRRC6878-PLUS-             68″ X 78″

TRRC6878-                        68″ X 78″

TRRC6878DLXHT45-        68″ X 78″

TRRC6878HT45-               68″ X 78″

TRRC6886-DELUX-           68″ X 86″

TRRC6886-PLUS-             68″ X 86″

TRRC6886-                        68″ X 86″

TRRC6886DLXHT45-         68″ X 86″

TRRC6886HT45-                68″ X 86″

TRRCW6886-                     68″ X 86″

TRRCW6886HT45-             68″ X 86″

TRW6870-                           68″ X 70″

TRW6870HT45-                  68″ X 70″

TRW6878-                           68″ X 78″

TRW6878HT45-                  68″ X 78″

TRW6886-                           68″ X 86″

TRW6886HT45-                  68″ X 86″


Trebor Z-clips


Trebor u-bolts kit


Center Box


Trebor Manufacturing is proud to be serving dealers, retailers, manufacturers and distributors in the trucking business, including truck parts dealers, across North America. Please feel free to call us, contact us or request a quote in regards to any of our semi-truck accessories including aluminum tool boxes, headache racks, custom semi-truck accessories and other products such as dump bodies and flatbeds. Also you might want to try out our interactive tool and build your own custom tool box.

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